Lipophilic cellulose sponges to remove lipids from the surface of immiscible fluids

ABSTRACT

This disclosure concerns a cellulose fatty acid ester sponge which picks up oil and non-polar solvents. The sponge has a bulk density of 0.02g/cm3 to 0.06g/cm3 and the degree of substitution of the cellulose is 1.5 to 2.9. The sponge is made by reacting a cellulose sponge with fatty acid derivatives, specifically lauroyl chloride, under controlled conditions. The esterified sponge has a bulk density of 0.5-3g/cm3.

United States Patent Teng et al. Oct. 28, 1975 LIPOPHILIC CELLULOSE SPONGES TO [56] References Cited REMOVE LIPIDS FROM THE SURFACE OF UNITED STATES PATENTS IMMISCIBLE FLUIDS 3,627,677 12/1971 Dyrud; 210/40 x [75] Inventors: James Teng; Marcella C. Stubits, at i i I I I I. eng et a both of Lows 3,794,743 2/1974 Stubits 426/417 [73] Assignee: Anheuser-Busch, Incorporated, St.

Louis, Mo. Primary ExaminerThomas G. Wyse Attorney, Agent, or Firm-Gravely, Lieder & [22] Filed. Mar. 4, 1974 woodruff 21 Appl. No.: 447,764

Related US. Application Data d l ii l f u d t 62 1 is 180 osure concerns a ce uose a y ac1 es er 1 ggq gg Ser No 1972 sponge which picks up oil and non-polar solvents. The sponge has a bulk density of 0.02g/cm to 0.06g/cm [52] CL 210/30. 210/40. 210 [DIG and the degree of substitution of the cellulose is 1.5 to 2 2.9. The sponge is made by reacting a cellulose sponge [5]] Int COZB 9/02, A22C 18/00 with fatty acid derivatives, specifically lauroyl chlo- [58] Field of 's iiziiiiiijjjjjji 210/30 40 DIG. 21- ride under cmditims- The estefified sponge has a bulk density of O.5-3g/cm 5 Claims, N0 Drawings LIPOPHILIC CELLULOSE SPONGES TO REMOVE LIPIDS FROM THE SURFACE OF IMMISCIBLE FLUIDS This is a division of application Ser. No. 220,393, filed Jan. 24, 1972, now U.S. Pat. No. 3,813,320.

This application also contains subject matter in common with applications filed of even date herewith as follows: Application of Stubits entitled DRY CLEAN- ING METHOD Ser. No. 220,451, now U.S. Pat. No. 3,813,221; application of Stubits entitled METHOD OF ABSORBING FATS AND OILS Ser. No. 220,392, now U.S. Pat. No. 3,794,743; application of Teng et a1. entitled METHOD OF REMOVING OIL SPILLS Ser. No. 220,385, now U.S. Pat. No. 3,788,984; and previously filed pending applications of Teng et al. Ser. No. 845,067, filed July 25, 1969 (now abandoned); Ser. No. 154,219, filed June 17, 1971 now U.S. Pat. No. 3,730,693; Ser. No. 106,882, filed Jan. 15, 1971 now U.S. Pat. No. 3,732,205; and Ser. No. 44,640, filed June 8, 1970 (now abandoned).

BACKGROUND OF THE INVENTION Synthetic cellulose sponges are a staple item of commerce readily available in stores which sell housewares. These items have an open cellular structure which is characterized by numerous capillaries and interstitial voids in the sponge structure.

Sponges are characterized by their ability to pick up and retain liquid which is releasedwhen the sponge is squeezed or otherwise compressed. We have found that when sponges are reacted with a fatty acid derivative to produce a cellulose fatty acid ester, the resulting sponge has lipophilic properties. That is, it has a strong affinity for fats and other liquids.

Thus, we have found that a lipophilic sponge of this invention has the ability to absorb a large amount of oil by means of two mechanisms. The lipophilic sponge substrate absorbs oil through solvation and swelling of the substrate itself. In addition to that action, a large amount of the oil is captured in the capillaries and the interstitial voids within the sponge structure. Such a lipophilic sponge can pick up oils and other non-polar solvents.

The sponge may find uses wherever the entrapment of non-polar solvents is desirable.

For example, the sponge may be saturated with solvent and used as a dry cleaner for rugs, furniture etc. The lipophilic sponge may be used to remove fat from the surface of cooking vessels or it may be used to remove oil spills from beaches or the surfaces of large bodies of water.

SUMMARY OF THE INVENTION The invention comprises a fixed form cellulose sponge reacted with a fatty acid derivative to produce a lipophilic cellulose sponge which has attraction for non-polar solvents and oils.

DETAILED DESCRIPTION To prepare the lipophilic cellulose esters, two common household cellulose sponges, (l) a 3 X 5 X 1 inch block of cellulose sponge, and (2) a 5 X 5 X /8 inch sponge cloth, were cut into 1 X l X A; inch sections (having a total weight of 5.0 g) and esterified with 58 g. of lauroyl chloride, using 30 g. pyridine as a catalyst in 155 g. dioxane solvent at 100C. Samples of sponges were taken at 30 minute intervals over a period of two hours, washed with alcohol and dried.

These sponge samples were hydrophobic as well as lipophilic. Each section absorbed about ten times its weight in melted fat or oil. The amount of fat absorbed was determined by the degree of substitution and porosity of the esterified sponge. The fat can be easily pressed from the sponge, and thus the sponge can be reused numerous times.

Following is a table setting forth the amount of fat absorbed as a function of the degree of substitution:

TABLE NO. I

Fat Absorbed/gram sponge The degree of substitution (D.S.) is based on a theoretical maximum of 3 and is a measure of the substitution with lipophilic groups of the theoretically available hydroxyl functions per monosaccharide unit in the cellulose. I I

The fatty acid derivative can have a chain length of between about C-8 and C-l8 and can be saturated or unsaturated.

In the esterification reaction, about 1000 parts to about 1500 parts by weight fatty acid'derivative is reacted with each 100 parts by weight cellulose. About 500 to about 700 parts by weight pyridine and about 3000 to about 4000 parts by weight dioxane are used for each 100 parts by weight of cellulose. The temperature is between about 85 and about 100C. If higher temperatures are used the rate of reaction is increased,

sity between 0.02 g/cm and 0.06 g/cm.

The cellulose can be reacted in pieces from 3 to 10 mm in thickness. If thicker pieces are used the esterification is not complete; thinner pieces result in disintegration. If desired, the cellulose laurate sponge can'be reduced in size after esterification but usually the pieces are esterified at the size of ultimate usage.

After esterification the cellulose sponge has a bulk density of about 0.05 g/cm to about 0.3 g/cm, and a degree of substitution of about 1.2 to 2.9.

Other suitable cellulose-fatty acid esters can be made from Myristic, stearic and oleic acids.

The amount of fat absorbed is from about 2 parts to about 12 parts by weight, per part of the esterified sponge. The amount of cleaning fluid carried is about 2 parts to about 15 parts by weight per part of the esterified sponge. Above a certain level, the higher the degree of substitution, the less fat and solvent the sponge will hold. The temperature of cleaning is about to F. The solvent-filled sponge is applied for about 5 to about 10 minutes.

The suitable solvents and cleaners include aliphatic, aromatic, heterocyclic, and halogenated hydrocarbons.

Following are specific Examples of this invention:

EXAMPLE NO. I

Five grams of melted beef fat of melting point 50C. is stirred into 200 ml. boiling water. A 0.5 gram section of esterified sponge cloth of size 2 cm X 2 cm X 5 mm having a degree of substitution of 1.5 is dropped into the mixture. The sponge cloth had been esterified with lauroyl chloride as hereinbefore set forth. The sponge cloth has a bulk density of 0.l2 g/cm The sponge quickly becomes saturated with fat, and floats on the surface of the fat-water mixture. The sponge is removed, squeezed to remove the liquid fat, and returned to the fat-water mixture, where it absorbs the remaining fat. This procedure is identical for pork fat, chicken fat, and Crisco (vegetable oil). Similar results are obtained with sections of esterified block sponge. All 5 grams of beef fat were removed from the mixture. In the first pass 4.0 grams of fat were removed.

EXAMPLE NO. ll

Five grams of Crisco (vegetable oil) is stirred into 200 ml. boiling water. 0.5 grams of cellulose laurate sponge particles having a degree of substitution of 2.5

and a size of 8 mesh (U.S. Standard Series) is added tothe mixture from a tared vial. The sponge particles quickly become saturated with fat, stick together, and are easily removed as a solid cohesive mass. In all, approximately one-half gram of sponge is used to absorb a total of five grams of fat. This procedure was identical for beef, pork and chicken fat. Similar results were obtained with sections of esterified sponge cloth. On the first application about 3 'to about 4 grams of fat will be absorbed by the cellulose. Repeat treatment and continue until sufficient oil has been removed.

EXAMPLE NO. III

The spot is rubbed with a cotton cloth saturated with perchloroethylene. The stain had a tendency to smear, and spread intoa larger circle. Repeated scrubbing failed to remove either the beef fat or crude oil stain completely. The addition of more solvent flushed the stain deeper into the carpet and through to the jute back. About 250 ml. fluid is applied to each sq. ft. of surface to be cleaned. The temperature is about F.

2. Cellulose laurate powder sponge of 10 mesh (U.S. Standard), and having a D5. of 2.0 is saturated with perchloroethylene. 10 grams of perchloroethylene is added to each gram of sponge.

3. The solvent saturated cellulose laurate sponge is pressed onto the stained carpet pile. The grease dissolves in the solvent, and is quickly absorbed by the cellulose laurate sponge. The stain showed no tendency to spread. After 5 minutes, the cellulose laurate sponge is removed from the carpet. There is no trace of stain from either the carbonfat mixture, or the crude oil. The dissolved grease had been sucked up from the surface of the carpet, rather than flushed through to the back. The fibers appeared restored to their original condition; there was no trace of matting or stickiness from the cellulose laurate sponge. About 5 grams of cleaner was added to each sq. inch of area tobe cleaned. The temperature is about 75F.

What is claimed is: I

l. A method of removing a lipid fromthe surface of an immiscible fluid comprising the steps of placing a lipophilic cellulose fatty acid ester sponge having a bulk density of about 0.05 g/cm to about 0.3 g/cm, and a degree of substitution of about 1.5 to about 2.9 and wherein the fatty acid ester is of C C chain length, into the lipid, drawing lipid into the sponge, and removing the lipid filled sponge.

2. The method of claim 1 including the step of extracting the lipid from the sponge.

3. The method of claim 2 including the step of reusing the sponge.

4. The method of claim 1 wherein the lipid is selected from beef, chicken and pork fat.

5. The method of claim 1 wherein the sponge is'cellulose laurate. 

1. A METHOD OF REMOVING A LIPID FROM THE SURFACE OF AN IMMISCIBLE FLUID COMPRISING THE STEPS OF PLACING A LIPOPHILIC CELLULOSE FATTY ACID ESTER SPONGE HAVING A BULK DENSITY OF ABOUT 0.05 G/CM3, AND A DEGRE OF SUBSTITUTION OF ABOUT 1.5 TO ABOUT 2.9 AND WHEREIN THE FATTY ACID ESTER IS OF C8 -C18 CHAIN LENGTH, INTO THE LIPID, DRAWING LIPID INTO THE SPONGE, AND REMOVING THE LIPID FILLED SPONGE.
 2. The method of claim 1 including the step of extracting the lipid from the sponge.
 3. The method of claim 2 including the step of reusing the sponge.
 4. The method of claim 1 wherein the lipid is selected from beef, chicken and pork fat.
 5. The method of claim 1 wherein the sponge is cellulose laurate. 